J Adv Prosthodont.  2019 Feb;11(1):55-64. 10.4047/jap.2019.11.1.55.

Comparing accuracy of denture bases fabricated by injection molding, CAD/CAM milling, and rapid prototyping method

Affiliations
  • 1Private Practice, Seoul, Republic of Korea.
  • 2Department of Prosthodontics, Kyung Hee University Dental Hospital, Seoul, Republic of Korea.
  • 3Department of Prosthodontics, School of Dentistry, Kyung Hee University, Seoul, Republic of Korea. nhokt@naver.com

Abstract

PURPOSE
The accuracy of denture bases was compared among injection molding, milling, and rapid prototyping (RP) fabricating method.
MATERIALS AND METHODS
The maxillary edentulous master cast was fabricated and round shaped four notches were formed. The cast was duplicated to ten casts and scanned. In the injection molding method, designed denture bases were milled from a wax block and fabricated using SR Ivocap injection system. Denture bases were milled from a pre-polymerized block in the milling method. In the RP method, denture bases were printed and post-cured. The intaglio surface of the base was scanned and surface matching software was used to measure inaccuracy. Measurements were performed between four notches and two points in the mid-palatal suture to evaluate inaccuracy. The palatine rugae resolution was evaluated. One-way analysis of variance was used for statistical analysis at α=.05.
RESULTS
No statistically significant differences in distances among four notches (P>.05). The accuracy of the injection molding method was lower than those of the other methods in two points of the mid-palatal suture significantly (P < .05). The degree of palatine rugae resolution was significantly higher in the injection molding method than that in other methods (P < .05).
CONCLUSION
The overall accuracy of the denture base is higher in milling and RP method than the injection molding method. The degree of fine reproducibility is higher in the injection molding method than the milling or RP method.

Keyword

Computer-aided design and computer-aided manufacturing (CAD/CAM); Denture base; Milling; 3D printing; Digital light processing

MeSH Terms

Denture Bases*
Dentures*
Fungi*
Methods*
Printing, Three-Dimensional
Sutures

Figure

  • Fig. 1 Schematic illustration of denture base fabrication.

  • Fig. 2 Points crossing the anterior alveolar ridge and posterior alveolar ridges (right: a, left: b) and points on posterior alveolar ridge from 15 mm distance parallel to the midpalatal suture from right and left hamular notches (right: c, left: d).

  • Fig. 3 Injection molding method process. (A) Denture base fabricated from wax block by milling, (B) Investment of denture base, (C) Fabricated denture base.

  • Fig. 4 Denture base fabricated by milling method.

  • Fig. 5 Denture base fabricated by RP method.

  • Fig. 6 Measurement of distance values between notches. (A) Point on scanned denture base, (B) Point on scanned cast, (a, b) Right and left points crossing the anterior alveolar ridge and posterior alveolar ridges, (c, d) Right and left points on posterior alveolar ridge from 15 mm distance parallel to the midpalatal suture from right and left hamular notches.

  • Fig. 7 Process of overlaying denture base and cast, sectioning. (A) Scanned STL files of denture base and cast, (B) Four points selected for superimposition, (C) Superimposed data and cross sectioning through 2nd premolars and 2nd molars.

  • Fig. 8 Illustration of measurement method. (A) Occlusal view; the dotted line is the midpalatal suture and cutting the plane at a 45-degree angle from the most superior and anterior point of the midpalatal suture. The solid line is cutting line, (B) Cross-sectional view; points a and b are randomized points for ratio correction of photographs. Distance c is the distance between the most prominent point and the deepest point of the palatine rugae.

  • Fig. 9 Parallel tendency of each graph on the profile chart showing high possibility of no interaction effect between the fabricating method and the measurement point in the midpalatal suture.

  • Fig. 10 Cross-sectional view of the palatine rugae reproduced with impression materials. (A) Injection molding method, (B) Milling method, (C) Rapid prototyping method.


Cited by  2 articles

Fabrication of complete dentures by conventional method and CAD/CAM milling: A case report
Youngchul Jung, Junsuk Lee, Seoung-Jin Hong, Kwantae Noh, Hyeong-Seob Kim, Ahran Pae
J Korean Acad Prosthodont. 2019;57(3):296-303.    doi: 10.4047/jkap.2019.57.3.296.

Evaluation of the dimensional change of 3D-printed complete denture after post-curing
Suyeon Lee, Younghun Kwak, Eunchul Park, Heejung Kim
J Dent Rehabil Appl Sci. 2022;38(4):233-241.    doi: 10.14368/jdras.2022.38.4.233.


Reference

1. Kawara M, Komiyama O, Kimoto S, Kobayashi N, Kobayashi K, Nemoto K. Distortion behavior of heat-activated acrylic denture-base resin in conventional and long, low-temperature processing methods. J Dent Res. 1998; 77:1446–1453. PMID: 9649173.
Article
2. Parvizi A, Lindquist T, Schneider R, Williamson D, Boyer D, Dawson DV. Comparison of the dimensional accuracy of injection-molded denture base materials to that of conventional pressure-pack acrylic resin. J Prosthodont. 2004; 13:83–89. PMID: 15210003.
Article
3. Darvell BW, Clark RK. The physical mechanisms of complete denture retention. Br Dent J. 2000; 189:248–252. PMID: 11048392.
Article
4. Jacob RF. The traditional therapeutic paradigm: complete denture therapy. J Prosthet Dent. 1998; 79:6–13. PMID: 9474534.
Article
5. Jacobson TE, Krol AJ. A contemporary review of the factors involved in complete denture retention, stability, and support. Part I: retention. J Prosthet Dent. 1983; 49:5–15. PMID: 6337253.
Article
6. Jacobson TE, Krol AJ. A contemporary review of the factors involved in complete dentures. Part II: stability. J Prosthet Dent. 1983; 49:165–172. PMID: 6338210.
Article
7. Jacobson TE, Krol AJ. A contemporary review of the factors involved in complete dentures. Part III: support. J Prosthet Dent. 1983; 49:306–313. PMID: 6341544.
Article
8. Pryor WJ. Injection molding of plastics for dentures. J Am Dent Assoc. 1942; 29:1400–1408.
Article
9. Huggett R, Zissis A, Harrison A, Dennis A. Dimensional accuracy and stability of acrylic resin denture bases. J Prosthet Dent. 1992; 68:634–640. PMID: 1403942.
Article
10. Goodacre CJ, Garbacea A, Naylor WP, Daher T, Marchack CB, Lowry J. CAD/CAM fabricated complete dentures: concepts and clinical methods of obtaining required morphological data. J Prosthet Dent. 2012; 107:34–46. PMID: 22230914.
Article
11. Bidra AS, Taylor TD, Agar JR. Computer-aided technology for fabricating complete dentures: systematic review of historical background, current status, and future perspectives. J Prosthet Dent. 2013; 109:361–366. PMID: 23763779.
Article
12. Infante L, Yilmaz B, McGlumphy E, Finger I. Fabricating complete dentures with CAD/CAM technology. J Prosthet Dent. 2014; 111:351–355. PMID: 24461946.
Article
13. Maeda Y, Minoura M, Tsutsumi S, Okada M, Nokubi T. A CAD/CAM system for removable denture. Part I: Fabrication of complete dentures. Int J Prosthodont. 1994; 7:17–21. PMID: 8179777.
14. Matsuda T, Goto T, Yagi K, Kashiwabara T, Ichikawa T. Part-digitizing system of impression and interocclusal record for complete denture fabrication. J Prosthodont. 2016; 25:503–509. PMID: 26619371.
Article
15. Kuesel AC, Graschew G, Hull WE, Lorenz W, Thielmann HW. 31P NMR studies of cultured human tumor cells. Influence of pH on phospholipid metabolite levels and the detection of cytidine 5'-diphosphate choline. NMR Biomed. 1990; 3:78–89. PMID: 2390457.
Article
16. Wimmer T, Gallus K, Eichberger M, Stawarczyk B. Complete denture fabrication supported by CAD/CAM. J Prosthet Dent. 2016; 115:541–546. PMID: 26774323.
Article
17. Munari LS, Cornacchia TP, Moreira AN, Gonçalves JB, De Las Casas EB, Magalhães CS. Stress distribution in a premolar 3D model with anisotropic and isotropic enamel. Med Biol Eng Comput. 2015; 53:751–758. PMID: 25850984.
Article
18. Goodacre BJ, Goodacre CJ, Baba NZ, Kattadiyil MT. Comparison of denture base adaptation between CAD-CAM and conventional fabrication techniques. J Prosthet Dent. 2016; 116:249–256. PMID: 27112416.
Article
19. McLaughlin JB, Ramos V Jr, Dickinson DP. Comparison of fit of dentures fabricated by traditional techniques versus CAD/CAM technology. J Prosthodont. 2017; 11. 14.
Article
20. Johnson DL, Holt RA, Duncanson MG Jr. Contours of the edentulous palate. J Am Dent Assoc. 1986; 113:35–40. PMID: 3525644.
Article
21. Sykora O, Sutow EJ. Posterior palatal seal adaptation: influence of processing technique, palate shape and immersion. J Oral Rehabil. 1993; 20:19–31. PMID: 8429420.
Article
22. Johnson DL, Duncanson MG Jr. The plastic postpalatal denture seal. Quintessence Int. 1987; 18:457–462. PMID: 3333857.
23. Lee CJ, Bok SB, Bae JY, Lee HH. Comparative adaptation accuracy of acrylic denture bases evaluated by two different methods. Dent Mater J. 2010; 29:411–417. PMID: 20675954.
Article
24. Steinmassl O, Dumfahrt H, Grunert I, Steinmassl PA. CAD/CAM produces dentures with improved fit. Clin Oral Investig. 2018; 22:2829–2835.
Article
25. Schaefer O, Decker M, Wittstock F, Kuepper H, Guentsch A. Impact of digital impression techniques on the adaption of ceramic partial crowns in vitro. J Dent. 2014; 42:677–683. PMID: 24508541.
Article
26. Ender A, Mehl A. Influence of scanning strategies on the accuracy of digital intraoral scanning systems. Int J Comput Dent. 2013; 16:11–21. PMID: 23641661.
27. Petrovic V, Gonzalez JVH, Ferrando OJ, Gordillo JD, Puchades JRB, Griñan LP. Additive layered manufacturing: sectors of industrial application shown through case studies. Int J Prod Res. 2011; 49:1061–1079.
Article
28. Groth C, Kravitz ND, Jones PE, Graham JW, Redmond WR. Three-dimensional printing technology. J Clin Orthod. 2014; 48:475–485. PMID: 25226040.
29. Alharbi N, Osman R, Wismeijer D. Effects of build direction on the mechanical properties of 3D-printed complete coverage interim dental restorations. J Prosthet Dent. 2016; 115:760–767. PMID: 26803175.
Article
30. Braian M, Jimbo R, Wennerberg A. Production tolerance of additive manufactured polymeric objects for clinical applications. Dent Mater. 2016; 32:853–861. PMID: 27118595.
Article
31. Allen S, Dutta D. On the computation of part orientation using support structures in layered manufacturing. In : Proceedings of the International Solid Freeform Fabrication Symposium; Austin, TX. 1994. p. 259–269.
32. Plooij JM, Maal TJ, Haers P, Borstlap WA, Kuijpers-Jagtman AM, Bergé SJ. Digital three-dimensional image fusion processes for planning and evaluating orthodontics and orthognathic surgery. A systematic review. Int J Oral Maxillofac Surg. 2011; 40:341–352. PMID: 21095103.
Article
33. Revilla-León M, Özcan M. Additive manufacturing technologies used for processing polymers: Current status and potential application in prosthetic dentistry. J Prosthodont. 2018; 4. 22.
Article
34. Srinivasan M, Cantin Y, Mehl A, Gjengedal H, Müller F, Schimmel M. CAD/CAM milled removable complete dentures: an in vitro evaluation of trueness. Clin Oral Investig. 2017; 21:2007–2019.
Article
35. Puebla K, Arcaute K, Quintana R, Wicker RB. Effects of environmental conditions, aging, and build orientations on the mechanical properties of ASTM type I specimens manufactured via stereolithography. Rapid Prototyp J. 2012; 18:374–388.
Article
Full Text Links
  • JAP
Actions
Cited
CITED
export Copy
Close
Share
  • Twitter
  • Facebook
Similar articles
Copyright © 2024 by Korean Association of Medical Journal Editors. All rights reserved.     E-mail: koreamed@kamje.or.kr