J Korean Acad Prosthodont.  2017 Oct;55(4):436-443. 10.4047/jkap.2017.55.4.436.

CAD/CAM fabricated complete denture using 3D face scan: A case report

Affiliations
  • 1Department of Biomaterials & Prosthodontics, Kyung Hee University Dental Hospital at Gangdong, Seoul, Republic of Korea. hswhsh@khu.ac.kr

Abstract

In the past, computer-aided design/computer-aided manufacturing (CAD/CAM) technology was the closed system that users had to use the components of only one manufacturer. At present, it has changed to the open system with the flexibility to select and use the components of various manufacturers' components according to their needs. Despite the development of dental materials and prostheses manufacturing methods, denture manufacturing has followed conventional manufacturing methods for nearly 100 years. However, studies on CAD/CAM fabricated denture have been recently carried out to overcome the disadvantages of conventional denture manufacturing. Some commercialized products using milling or 3D printing have already been applied clinically. This case report confirms the possibility of CAD/CAM dentures using 3D face scan and compared them to conventionally fabricated dentures.

Keyword

Computer-aided design/computer-aided manufacturing (CAD/CAM); 3D face scan; Complete denture

MeSH Terms

Dental Materials
Denture, Complete*
Dentures
Pliability
Printing, Three-Dimensional
Prostheses and Implants
Dental Materials

Figure

  • Fig. 1. Intraoral view. (A) Right lateral view, (B) Frontal view, (C) Left lateral view.

  • Fig. 2. Panoramic radiograph on first visit of patient. (A) Panoramic view, (B) Temporomandibular joint (TMJ) panoramic view.

  • Fig. 3. Impression occlusal rim (IOR). (A) Combination of individual tray and wax rim, (B) IOR attached with Gothic arch tracer.

  • Fig. 4. At the second visit of patient. (A) Border molding, (B) Final impression, (C) Jaw relation record using impression occlusal rim (IOR).

  • Fig. 5. 3D face scan. (A) Right lateral view, (B) Frontal view, (C) Left lateral view.

  • Fig. 6. Stereolithography (STL) record. (A) Impression occlusal rim (IOR) with cast, (B) Maxilla cast, (C) Mandible cast.

  • Fig. 7. Superimposition of stereolithography (STL) record. (A) Right lateral view, (B) Frontal view, (C) Left lateral view.

  • Fig. 8. Virtual evaluation using 3D face scan. (A) Right lateral view, (B) Frontal view, (C) Left lateral view.

  • Fig. 9. Temporomandibular joint (TMJ) panoramic view after delivery of final denture.

  • Fig. 10. Comparison of dentures fabricated by two methods. The left is conventional denture and the right is CAD/CAM fabricated denture. Dentures show the difference in the shape of dental arch and canine width. (A) Conventional denture, (B) CAD/CAM fabricated denture.

  • Fig. 11. Intraoral and extraoral view after delivery of dentures. Intraoral view differs from the transparency of denture base, but extraoral view shows similar appearance. (A) Conventional denture, (B) CAD/CAM fabricated denture.


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