J Dent Rehabil Appl Sci.  2020 Sep;36(3):196-202. 10.14368/jdras.2020.36.3.196.

Three-dimensional printed complete denture fabrication using the scan data from the conventional denture-making process

Affiliations
  • 1Division of Prosthodontics, Department of Dentistry, Asan Medical Center, Seoul, Republic of Korea
  • 2Division of Prosthodontics, Department of Dentistry, Asan Medical Center, College of Medicine, University of Ulsan, Seoul, Republic of Korea

Abstract

Recently three-dimensional (3D) printed complete dentures are becoming more widely recognized as one of the treatment options for the edentulous patients. Korean National Healthcare, however, has not yet approved the application of the 3D printed dentures, and in the cases where the dentures should be refabricated, the conventional fabrication process needs to be entirely repeated. However, during the conventional process, the digital scan data of some key steps could be easily obtained. In this clinical case, using these data, a new pair of 3D printed dentures that improved the limitations of the first conventional dentures were successfully fabricated.

Keyword

complete denture; 3D printing; functional impression; digital scan

Figure

  • Fig. 1 Initial panoramic radiograph.

  • Fig. 2 Initial intraoral photographs. (A) Maxillary view, (B) Mandibular view.

  • Fig. 3 (A), (B) Definitive impressions, (C), (D) Definitive stone casts.

  • Fig. 4 (A) Vertical & horizontal jaw relation record, (B) Facebow transfer.

  • Fig. 5 Mounting of definitive casts on the articulator, (B) Mounted wax dentures, (C) Wax denture try-in.

  • Fig. 6 Scan data. (A) Definitive casts mounted on the articulator, (B) Wax dentures mounted on the articulator.

  • Fig. 7 Intraoral view of conventional dentures. (A) Right lateral view, (B) Frontal view, (C) Left lateral view.

  • Fig. 8 CAD process. (A) Digital denture teeth arrangement, (B) 3D complete denture design.

  • Fig. 9 (A), (B) Occlusal adjustments and border modifications on try-in dentures, (C), (D) Closed-mouth, functional impression and bite registration using try-in dentures.

  • Fig. 10 (A) Final denture design on the CAD software, (B) Fabrication of the 3D printed definitive dentures, (C) Intraoral view.


Reference

References

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